Power Semiconductor Integrated Circuits and Modules

Institute of Robust Power Semiconductor systems

The ILH conducts research in High power density power modules for switched-mode converters in eMobility and renewable energies.

Trend in Power Electronics

Power electronics enables applications such as electromobility or conversion of renewable energies. High electrical efficiency (low losses) combined with high power density (compact size) and low costs are particularly crucial. Another requirement for power electronic systems is high robustness in terms of EMC and lifetime. For these reasons, the trend is towards higher switching frequencies, more compact systems and efficiency optimization. This is made possible by the use of novel semiconductor materials with large bandgaps, e.g. silicon carbide (SiC) and gallium nitride (GaN). To drive this trend, research at ILH focuses on the areas explained in more detail below.

Characterization and modeling

Characterization is the first step in being able to properly design a power electronic circuit. A good understanding of semiconductor devices enables them to be used in applications in the best possible way. ILH's work in the field of characterization focuses on power devices based on novel wide bandgap semiconductor materials such as GaN and SiC.

Modeling is an important aspect to realistically predict the behavior of electronic systems by means of simulation. This enables an optimized circuit design even before the first prototype is built.

An accurate simulation requires a precise model that describes the transistor behavior under all working conditions. Despite the complexity of an accurate transistor model, convergence and computational efficiency must be ensured. ILH focuses its research activities on the development of physical models of SiC and GaN power devices.

 

GaN, SiC and Si Characterization

  • IV, QV & CV characterization
  • Various curve tracers up to 3 kV and 1500 A
  • Double pulse tests for dynamic characterization
  • Calorimetric switching loss measurement (minimally invasive)
  • Characterization of trapping effects
  • Thermal characterization
  • Accuracy and fault analysis

Modeling

  • Model extraction from simulations and measurements
  • Model enhancements
  • Model analysis

Power density optimization, integration and packaging

High power density and high switching frequencies place increased demands on packaging and interconnection technology. Suitable approaches, such as 3D assembly technology, can be used to specifically influence and reduce parasitic effects caused by housings, substrates and layouts. Heat spreading and heat dissipation are more important than ever due to condensed hot spots. An important goal here is to maximize power density.

WBG Converter Power Density Maximization

  • Increasing power density for converter systems and its subcomponents
  • Innovative cooling concepts

Integration

  • 3-dimensional stacking of components
  • 3D Converter Design
  • Analysis of different circuit carriers (e.g. FR4, ceramics, IMS...)

Assembly technology

  • SMD assembly line (stencil printer, pick-and-place machine, reflow oven)
  • Modern bonder

Multi-domain simulation

Increasing the electrical efficiency of power electronic systems enables, for example, greater ranges in electromobility or higher yields in renewable energy conversion. Systems based on GaN and SiC can contribute to an increase in power density, which at the same time leads to smaller passive components, smaller assemblies and thus also to possible weight and cost advantages. Approaches to increase power density include hybrid and monolithic integration of gate driver and converter circuits, as well as active and passive devices.

To ensure the robustness of the systems, the electrical and thermal behavior of power modules is predicted and optimized in multi-domain simulations.

Component and system simulations

  • Transient and frequency domain simulations
  • S-parameter simulations and extraction of parasitic elements.
  • Model adaptations for fast or very precise simulations including thermal coupling

Multi-domain coupling

  • Thermal-transient simulations for temperature evaluation
  • Thermal-electrical coupling in both directions
  • Mechanical-thermal simulations

Optimization

  • Generative design of housings and heat sinks
  • Circuit design and optimization

Intelligent power modules

In order to further increase power and function density, so-called intelligent power modules are playing an increasingly important role. Either sensors (temperature or current) can be integrated monolithically on the same chip or in a common package (SiP). With the aid of these intelligent modules, direct sensor data can be read out, which can be used for State of Health (SoA) or other higher-level functions.

Power modules

  • GaN & SiC power electronic systems
  • System-in-Package (SiP) design
  • Integrated temperature and current measurement
  • On-board evaluation circuits
  • Increase in power and functional density

Monolithic integrated power circuits

  • Chip Layout Design and Simulation

Measurements and analysis

  • Sensor evaluation
  • Application tests

Accelerated life testing and reliability

Accelerated life tests 

  • Active lifetime tests with constant currents
  • Application-oriented service life tests with alternating current

Condition monitoring

  • Analsye temperature sensitive electrical parameter for power cycling.
  • Analsye degradation sensitive electrical parameter

Reliability

  • Lifetime modeling
  • State-of-health (SoA) monitoring and design.

Further research topics

ILH also conducts research on numerous innovative topics in the field of power electronics.

This image shows Ingmar Kallfass

Ingmar Kallfass

Prof. Dr.-Ing.

Institute Director

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